Apply a small amount of grease to the intake manifold gaskets to hold them in place and install the gaskets on to the cylinder head. 1987 Porsche 944 . Porsche 944 Turbo (951) Technical Articles. Powered by Miva, Lindsey Racing is your 24/7/365 source for Front Engine 4 Cylinder Porsche Parts Lindsey Racing is your 24/7/365 source for Front Engine 4 Cylinder Porsche Parts, 3 INCH LINDSEY EXHAUST FOR STOCK HEADERS 924S / 944 8v '83-'89, 3 INCH LINDSEY EXHAUST FOR MSDS HEADERS 924S / 944 8v '83-'89, 3 inch STAINLESS TIP SLASH CUT ROLLED LIP, 3" Slash Cut Rolled Lip Stainless Exhaust Tip. Inspect exhaust studs, clean carbon and old gasket off cylinder head. To do this, loosen the exhaust nut several turns and then install a second nut onto the stud. Engine Mods Include: 3 Liter 968 block bored to 105 mm LR 65 Turbocharger (LR) 3" to 5" exhaust (LR) Stainless steel 3" downpipe (LR) Sport headers (LR) Catcam cam Your email will not be publicly displayed anywhere or used for any other reason. Just from looking at it, it seems I can not pull them from the top as the studs stick out to far to clear, and to pull them out from the bottom means I have to remove the crossover pipe. Gaskets prevent leaks which rob performance. Typical stage 2 mods often include: fuel pump upgrades, Fast road cam, Ported and polished head, high flow fuel injector, Power/Sport clutch. Sorting. Top Rated Seller Top Rated Seller. Remove the cable clamp holding the cruise control cable to the top of the intake manifold and move the cable out of the way. Sponsored . Here is a video with the lights on in the test cell. Magnaflow polished stainless steel - Blow through design. Exhaust Manifold Back Removal (Normally Aspirated) Disconnect the O 2 sensor near the back of the firewall and drop the sensor connector down to the exhaust pipe. Straight-cut male M22 thread fits Setrab and Mocal oil coolers. This pipe has been removed and capped off on many cars as it is not used and it has a tendency to rust out and cause exhaust leaks. Porsche 944 Exhaust System Parts Heritage Parts Centre have a selection of exhaust parts to fit your classic Porsche 944 - exhaust fittings and exhaust sections & silencers. Remove the old intake manifold gaskets from the cylinder head and intake manifold using a scraper. Kit of plugs for removal of air pump injectors . Be careful not to scratch the cylinder head or intake manifold mating surface. Leaks in the exhaust manifold produce bad exhaust values, a loss of power and increased fuel consumption.For more information visit: www.victorreinz.com/Productsexhaust manifold gasket, replace exhaust manifold gasket, replacing exhaust manifold gasket, assembly exhaust manifold gasket, professional replacement exhaust manifold gasket, tips exhaust manifold gasket, tutorial replacement exhaust manifold gasket, remove exhaust manifold gasket, replace exhaust manifold gasket, exhaust manifold gasket leak, motor oil valve cover gasket, dismantle cylinder head cover gasket, professional replacement exhaust manifold gasket, clean seal surface, professional tutorial replacement exhaust manifold gasket, car parts rubber valves, car parts seal, car garage, car repair, garage repair car parts, car parts replacement, car repair seals, cylinder head cover, Victor Reinz cylinder head cover gasket, Victor Reinz spare parts, replacement car exhaust manifold gasket, exhaust manifold gasket assembly, assembly exhaust manifold gasket, motor oil, cylinder head cover gasket, camshaft seal, elastomer, engine repair Until the lifter is in contact with valve step, you can place rocker arms over the top, reinstall the push rods, and tighten rocker nuts. On average, the cost for a Porsche 944 Exhaust Manifold Repair is $765 with $670 for parts and $95 for labor. Determine if the manifold is cracked or broken. Auto. 94411120504. - Porsche 944 Turbo All (1 per car) Our Price: $61.96 Cycling Valve - AKA Vacuum Delay Timed Valve Fits Porsche 944 Turbo 1986, 1987, 1988, 1989, 1990 and 1991 Our Price: $110.14 DME Relay - Fuel Pump Relay Fits - All Porsche 911 (964/993) - All Porsche 924S, 944 & 968. . Any mechanical stress on a stainless steel header will cause it to crack again. Ensure the intake manifold lines up with the intake manifold brace. For example, on turbocharged cars, the #1 cylinder gasket orientation is not the same as the #2, #3, and #4 cylinders. or Best Offer +C $83.52 shipping. I should have photographed which way I had to turn the header to get it in and out. Welcome to our 944 Turbo Technical Articles section. Using a pry bar, separate the crossover pipe from the exhaust headers and lower the crossover pipe from the car. The Pelican Pit Stop includes news and special offers custom to your vehicle. Aircraft exhaust gaskets are BAD to leak. On normally aspirated cars, install the air intake hose between the air flow sensor and the throttle body. Includes: (2) 4-bolt flange gaskets and (1) 3-bolt flange gaskets. Exhaust header removal on the 951 is never fun. Price: 30.00. This product is made of high-quality materials to serve you for years to come. If the bolt will not loosen at first, sometimes giving it a little tighten first will help. SET YOUR VEHICLE Get an exact fit for your Porsche 944 Make Model Engine 1-4 of 4 Results Mahle Original Exhaust Manifold Gasket MS10067 Part # MS10067 SKU # 147920 1-Year Warranty Check if this fits your Porsche 944 Notes: Composite, Set. For models with a two-piece crossover pipe, remove the nuts and bolts on the triangle shaped flange between the crossover pipe and the wastegate. Product Vehicle Years; 968 : 1992 - 1995 . Daihatsu Mira L200 EF-EL exhaust manifold and catalytic converter. PORSCHE 944 NA EXHAUST MANIFOLD HEADERS HEADER OEM . Then loosen the clamp connecting it to the turbo (yellow arrow) and remove the boot. Fabspeed Porsche 944 Turbo 951 Exhaust Gasket Replacement Kit (1985-1991) (2) $43.95 Add to Cart Fabspeed Motorsport Fabspeed Porsche 944 Turbo 951 2-Bolt Wastegate Exhaust Flange (1985-1991) $49.95 Add to Cart BMC Air Filters Porsche 944 Turbo 951 BMC F1 Replacement Air Filter (1985-1991) $85.95 Choose Options Fabspeed Motorsport Tap the manifold with a rubber mallet to free it up. Next, safely raise and support the vehicle. Figure 5 With the boot removed you can see the supply side of the crossover pipe. Remove the oil dipstick tube to intake manifold mounting bolt. Exhaust Manifold Back Removal (Normally Aspirated). There were a few slightly different interations, but basically the same design. Apply anti-seize to the threads of the bolts. Header Upgrade Benefits ~2whp for 8v 944's and similar torque gains Victor Reinz Exhaust Seal. DETAILS. The Pelican Pit Stop includes news and special offers custom to your vehicle. Slide the hose (still attached to the cooling pump) off of the pipe and move out of the way toward the front of the car. "Race Only". But it can be done. Loosen the intake manifold brace bolt. On turbocharged cars, install the pipe between the intercooler outlet and the throttle body. For cars with a one-piece crossover pipe it will be necessary to remove the wastegate to remove the crossover pipe. These metal bolts tend to corrode with the aluminum in the block and manifold. If equipped, connect the cruise control cable to the cruise control servo. 401 N Hamilton Rd, Columbus, OH, 43213. Page of 1 Air Filter Fits - Porsche 944S2 All Our Price: $29.84 Air Filter Fits - Porsche 968 All On normally aspirated cars, lift up the intake manifold and disconnect the vacuum lines on the bottom of the manifold. Hover to zoom. Brand New. PickleZygote Porsche 944 07k, . Connect the fuel supply and return lines. Air conditioning systems operation and troubleshooting, Sprocket installation and alignment check, Checking brake pad thickness and brake pad replacement, Camshaft (timing) belt general information, Camshaft (timing) belt and balance shaft belt tensioning, Camshaft chain tensioner replacement (16V), S2 cam chain tensioner failure and replacement, DME control unit Chip installation (including KLR chip for Turbos), Concours corner: Cleaning your engine part 1, Concours corner: Cleaning your engine part 2, Concours corner: Rubber strip conditioning, Clutch master and slave cylinder replacement, Clutch master and slave cylinder replacement (version 2), Control arms general information, rebuild, and aftermarket replacements, Flow diagram and description Normally aspirated 944, Flow diagram and description Turbocharged 944, Cooling system draining, filling, and venting, General information, removal, installation, and maintenance, Cylinder head and head gasket installation, Cylinder head tightening sequence and torque specifications, Late 944 dash replacement (1985.5 and newer), Chip installation (including KLR chip for turbos), DME wiring diagram 944 normally aspirated, Fuel and vacuum line diagram (1985.5 and newer n/a 944), Fuel and vacuum line diagram (16V normally aspirated 944), Fuel injector and fuel rail removal and installation, Fuel rail adapter Making an adapter for non-metric thread fuel pressure gauges, Fuel pump suction strainer Removing, cleaning, and replacing, Late 944 (1985.5 and newer) gauge removal, Repairing a squeaking or rattling rear hatch, Headlight motor circuit operation and repair, Headlight motor removal, cleaning, and installation, Headlight operating mechanism linkage lubrication, Idle control motor (idle stabilizer) replacement, Jacking a 944 / Placing a 944 on jack stands, Oil cooler pressure testing Normally aspirated cars, Oil pressure relief valve general information, Oxygen sensor general information, testing, and replacement, Performance products and services vendors, Information, troubleshooting, and testing, Changing spark plugs / Checking the condition of spark plugs, Speedometer, gear ratio, and tire size calculator, Speedometer, gear ratio, and tire size manual calculations, General information, testing, and replacement, Information, troubleshooting, replacement, and adjustment, Checking, repairing, and replacing the shift lever and shift linkage, Heating, ventilation, and air conditioning, Replacement (including tips on K27 turbocharger installation), Front wheel bearings Checking, adjustment, repacking, and replacement, Rear wheel bearing replacement Steel trailing arms, Rear wheel bearing replacement Aluminum trailing arms. Porsche 944 1986, Exhaust Manifold Gasket by Victor Reinz. From above, remove the two turbocharger inlet flange nuts and bolts at the top of the flange and the nut and bolt on the bottom of the flange nearest the front of the car. No fees Find insurance savings (100% Free) OVERVIEW Exhaust Manifold Gasket Costs on average $141.76 - $173.26 Parts cost on average $30.25 - $36.97, and services cost $111.51 - $136.29. Filtered by: 944 1989-91 (includes uncategorized and accessory items) . Direct Replacement for All cars Excluding 944 Turbo. RELIABLE SHIPPING. Place some rags under the hose on the discharge of the turbocharger cooling pump going to the turbocharger. Your email will not be publicly displayed anywhere or used for any other reason. This exhaust is made from aluminized coated steel exhaust tubing and a full 3" in diameter. Connect the throttle cable to the throttle body. I am sure a bunch of people on here have done this before so maybe some one could save me a bit of time. Loud! This pipe has been removed and capped off on many cars as it is not used and it has a tendency to rust out and cause exhaust leaks. Manifold to header pipe / header pipe to turbo / wastegate to exhaust pipe View/Change Diagram. http://www.narma.com/porsche_951_exhaust_header_faq.htm, Pelican Parts Catalog for Porsche, BMW, Mercedes-Benz, MINI and More. Prices may vary depending on your location. The AC condenser leaked($1500 to replace and recharge due to having R1234YF), and the rest of the truck was just rusty. Designed using state-of-the-art technology and with customers in mind. '88 944 TURBO S 3 Liter Street Legal Track Racer! Please see our article on safely raising and supporting your vehicle. On normally aspirated cars, there are hoses underneath the intake manifold which can not be disconnected from the intake until it is lifted. Set the manifold into position on the cylinder head. Car Service Estimate . + All Soul Performance Products are backed by a renowned Lifetime Warranty for both street and track use. Use a flathead screwdriver and separate the hose from the . FEATURES: Fits: Porsche 944 Turbo 951. Aaron. Picture Information. ">Uk mainland delivery ask for other areas Porsche 944 Exhast Manifold 2.5cc 1988. Porsche 986 987 996 997 gas Fuel Cap +Clip GENUINE oem pertrol tank . Try browsing the Accessories or Exploded Diagrams! Save money by doing your own work and perform the repairs using the information we've provided here. Provide to get notified when a staff member responds to your question. Pulling the waterpipe above the headers is not a bad idea. Pelican Parts specializes in performance and OEM-quality replacement parts for Porsche, BMW, Mercedes-Benz, MINI and other European marques. Allen head and cheesehead bolt removal (clarks-garage.com) Brakes Check the brake system (clarks-garage.com) Checking brake pad thickness and brake pad replacement (clarks-garage.com) Fluid replacement and bleeding (clarks-garage.com) Master cylinder replacement (clarks-garage.com) Parking brake adjustment (clarks-garage.com) Exhaust Manifold Gasket Set by Mahle. Pelican Parts specializes in performance and OEM-quality replacement parts for Porsche, BMW, Mercedes-Benz, MINI and other European marques. A long (6") 6 mm Allen head socket works well for this application. Porsche 924S / 944 Abgaskrmmer 2-Teilig original . NICE USED ORIGINAL PORSCHE 944 TURBO STAINLESS STEEL EXHAUST HEADER MANIFOLD. Porsche 944 Turbo (951) Technical Articles. JAPANPARTS B087 Glow Plug. . This can help break the corrosion. Exhaust Manifold Right Fits 2001-2003 . moot. 92.31 + 11.39 P&P . Connect the vacuum line to the throttle body and the electrical connector to the throttle position switch. it sends me to pipe that sends coolant to other areas. Porsche 944 Mufflers from $50 | CarParts.com Retrieve quote Track order File a Return Sign In or Create Account 0 Shipping to: La Sall. Porsche 944 Exhast Manifold 2.5cc 1988. However, no wrench is need for the nut as it is tack welded to the flange. Applies to: Porsche 944 Turbo (1982-91) Oil and Filter Replacement Project Time: 1 hour Straight Through Silencer. Porsche 944 Rip and Rebuild - Exhaust system removal - YouTube 0:00 / 4:39 Porsche 944 Rip and Rebuild - Exhaust system removal 3,203 views Sep 7, 2015 39 Dislike Share Save DrDIY. Loosen the hose clamp on the 90 bend cooling water supply pipe to the turbocharger. OEM, Group - OEM Porsche Part # 048129587D (048-129-587-D) Toggle Navigation. We've gathered a vast collection of useful articles to help you perform many repairs and upgrades on your Porsche. 2023 Lindsey Racing. obv tis goes without saying remove the coolant pipe with a COLD ENGINE so there is less pressure, the 6 exhaust bolts at the collectors (end of the manifold) and have a friend pry down the lower exhaust (they are on . Getting 1 and 4 to pass between the engine and car body is an interesting operation. At the back of the intake manifold, disconnect the speed and reference sensor electrical connector mounting bracket from the intake manifold by loosing the retaining bolt and sliding the bracket off. Porsche 944 Exhaust Manifold Gaskets. On normally aspirated cars, attach the vacuum hoses to the bottom of the intake manifold as it is lowered into place. Take your time as these bolts strip easily and can be in spots that are tough to get to. Support the exhaust with blocks or jack stands. Disconnect all hoses from the intake manifold. FUEL-09, Intake Manifold Removal and Installation, Long 6 mm Allen head socket / Long 6 mm hex key. delivery costs. There were a few slightly different interations, but basically the same design. Also fits the engine case scavenge port, Carrera and C2/993 oil coolers. If the intake manifold does not lift off the head easily, strike the intake with a rubber mallet to break it free. 100 Cell Sport Cone Catalyc (110mm X 390mm) $432.70 Part #: RFVD11399910 B&b Catback Exhaust System $1469.43 Part #: RFPOR0260 Call For Availability - Fabspeed 944 Turbo 951 Exhaust Gasket Replacement Kit $59.00 Note: 944 TURBO 1986-89 Part #: RFSPOR944TGSKT Dansk Exhaust System 944 S2 1989-1991 $979.56 Note: 944S2 1989-91 Part #: R94411104103 Porsche 944 Exhaust Manifold 2.5cc 1988. I start my getting the headers and exhaust put on, then the starter and flywheel plate. You are going to be removing Allen head bolts from the engine. On average, the cost for a Porsche 944 Exhaust Manifold Gasket Replacement is $147 with $52 for parts and $95 for labor. Elring Exhaust Manifold Gasket. Exhaust Gasket, Manifold to Down Pipe . Install the intake manifold retaining bolts (8 - M8 Allen head) and torque to 20 Nm (15 ft-lbs). http://www.youtube.com/watch?v=Y9b22O3QLaA It will meet your needs. If the nuts turn on the stud, the outside nut needs to be tightened. $99.00 . All Rights Reserved. There is not a lot of room to work between the head and the fender but if you move a couple of components you can remove the manifolds. Connect the speed and reference sensor mounting bracket to the back of the intake manifold. OEM. C $52.43. 0:50. $165.00. 614.552.5481. byersporscheparts@byersauto.com. Borla XR-1 Sportsman Racing Muffler Stainless Steel. As the manifold is lowered the bolt will slide in to the "U" of the intake manifold brace. Remove the six nuts and bolts on the flanges between the exhaust manifolds and the exhaust pipe (crossover pipe on Turbo models). Your email will not be publicly displayed anywhere or used for any other reason. Install new exhaust manifold gasket. You will find yourself wanting to or needing to remove it for a host of projects on the vehicle. Porsche 944 Turbo (951). This article will show you how. Copyright 2023, Only944 llc. If your car is still equipped with the sample tube, you'll find the top end of it at the back of the camshaft housing at the engine lifting ring. Adelaide CBD, SA . Torque the header to exhaust flange nuts to 20 Nm (15 ft-lbs). 18,82. incl. Watch this item. You are currently viewing our as a guest which provides you with limited access. On turbocharged cars, remove the oil air separator bracket to intake manifold bolts (near oil filler tube)(2 - M6 Allen head bolts). It is a good idea to use a punch and tap the inside of the bolt before attempting to remove it. Remove the nuts on the turbocharger discharge pipe flange (near O. 944 1985-88 - Engine . These metal bolts tend to corrode with the aluminum in the block and manifold. Remove the center header first. Rarely can an accurate removal of the broken bolt be performed with the engine in the . When I did it, I removed the water line as well as the studs. Accessories pads and discs for Porsche 356, 911, 912, 914, 924, 928, 944, 964, 968, 928, Boxster, Cayman, 996 and 997. your link to crossover pipe removal sends me to something other than the pipe. Picture 1 of 4. I do recommend using new hardware when installing the exhaust system. This requires a 15 mm wrench or socket. Torque the brace bolt (M8) to 20 Nm (15 ft-lbs). Installing the exhaust on the Garnet Porsche 944 and clips from Cars & Coffee edredas 8.61K subscribers Subscribe 45 Share 4.2K views 5 years ago In this episode I rush to finish putting the. However, this is one of those rare cases. Low Profile Setrab Fitting. It may be necessary to remove the coolant return pipe completely to get the exhaust headers out. Code: FSPOR944TGSKT. If equipped, disconnect the cruise control cable from the servo unit (mounted on firewall near battery tray). Contact the seller. Afterwards I put in some clips from cars and coffee since there wasn't enough footage to make a video from!Join us on facebook!https://www.facebook.com/edredas-192753884577/Keywords: Porsche, 944, 924, 924S, repair, rebuild, engine, project,, exhaust, gasket, how to, DIY Click to enlarge. All systems come complete with band clamps for installation. Remove the intake manifold retaining bolts (8 - M8 Allen head bolts) using a 6 mm Allen head socket or 6 mm hex key. Mandrel bent high v.(choose a part on the right to read more) General Fitment 911 1974-77 930 1975-77 911 1978-83 Designed using state-of-the-art technology and with customers in mind. Car Service Estimate . Professional and fast replacement of exhaust manifold gasketsExhaust manifold gaskets require metal beads where the gas passes through at very high temperatures and low pressure. Porsche 944 3L turbo exhaust manifold Aaron October 22nd, 2011 This was one set of a group of headers I designed and fabricated to run on a Porsche 944 Turbo race car. On normally aspirated cars the bolt needs to be removed. Free shipping . Exhaust System Transmission Clutch Front Axle Steering Rear Axle Suspension Brake System Body Climate Control Engine Electrical Body Electrical Tools Accessories Electrical Connectors Clearance Re-Plated 944 Parts 944/2 85.2-89 Engine Block Engine Cylinder Head Parts Engine Camshaft Housing Parts Water Cooling System Oil System Air Fuel System Check if this part fits your vehicle. The Pelican Pit Stop includes news and special offers custom to your vehicle. I've done this twice, including about two weeks back. All of these have to be taken out to remove the exhaust manifold. Porsche Columbus. By continuing to browse the site you are agreeing to our use of cookies. This is still cross-linked incorrectly. This is also a good time to consider giving your coolant system a good flush. Some coolant will come out of the turbocharger cooling jacket. Engine disassembled to discover possible Brabham-sourced modifications, exhaust manifold sandblasted and ceramic coated, cylinder head checked for cracks, ported, polished, and skimmed, . Categories; About Us; Select a Vehicle Close. 304 Stainless Header Flanges For a Porsche 944. Muffler Replacement Pipe - 19" hollow pipe replaces muffler. Standard kit comes in sets of 8 which is enough studs for all 944 / 944Turbo / 924S cars. 20% VAT, excl. Remove the six nuts and bolts that attach the exhaust pipe to the exhaust manifolds. Ensure the intake manifold lines up with the intake manifold brace. Designed using state-of-the-art technology and with . Provided by Only944.com, Clarks-garage.com, Pelicanparts.com, The944.com, 944Time.com, 944Online.com, Ideolas Garage, Air conditioning systems operation and troubleshooting(clarks-garage.com), Air conditioning troubleshooting (HVAC)(clarks-garage.com), Air bag system testing(clarks-garage.com), Air bag warning light reset(clarks-garage.com), Filter housing removal and installation(clarks-garage.com), Removal and installation(clarks-garage.com), Air flow sensor operation and testing(clarks-garage.com), Alarm system bypassing(clarks-garage.com), Balance shaft oil seal replacement(clarks-garage.com), Belt general information(clarks-garage.com), Sprocket installation and alignment check(clarks-garage.com), How to line up the balance shafts(944Online.com), Battery tray leaks(clarks-garage.com), Excessive battery discharge rate(clarks-garage.com), Fan speed resistor repair(944time.com), Allen head and cheesehead bolt removal(clarks-garage.com), Check the brake system(clarks-garage.com), Checking brake pad thickness and brake pad replacement(clarks-garage.com), Fluid replacement and bleeding(clarks-garage.com), Master cylinder replacement(clarks-garage.com), Parking brake adjustment(clarks-garage.com), Rotor inspecting and replacing(clarks-garage.com), Bleeding Porsche brakes(pelicanparts.com), Master cylinder replacement(944time.com), Bumper cover removal(clarks-garage.com), Constructing a camera bar(clarks-garage.com), Camshaft assembly installation(clarks-garage.com), Camshaft oil seal replacement(clarks-garage.com), Camshaft assembly removal(clarks-garage.com), Camshaft (timing) belt general information(clarks-garage.com), Camshaft (timing) belt installation(clarks-garage.com), Camshaft (timing) belt removal(clarks-garage.com), Camshaft (timing) belt and balance shaft belt tensioning(clarks-garage.com), Camshaft chain tensioner replacement (16V)(clarks-garage.com), S2 cam chain tensioner failure and replacement(944Online.com), Cargo cover repair(clarks-garage.com), DME control unit Chip installation (including KLR chip for Turbos)(clarks-garage.com), Detailing your Porsche(pelicanparts.com), Concours corner: Cleaning your engine part 1(pelicanparts.com), Concours corner: Cleaning your engine part 2(pelicanparts.com), Concours corner: All about bras(pelicanparts.com), Concours corner: Washing your car(pelicanparts.com), Concours corner: Rubber strip conditioning(pelicanparts.com), Concours corner: Polishing alloy wheels(pelicanparts.com), Removal and replacement(clarks-garage.com), Clutch disc wear check(clarks-garage.com), Clutch master cylinder replacement(clarks-garage.com), Slave cylinder replacement and bleeding(clarks-garage.com), Clutch master and slave cylinder replacement(pelicanparts.com), Clutch master and slave cylinder replacement (version 2)(pelicanparts.com), 944 interior color codes(clarks-garage.com), Ideolas Compression Ratio Calculator(Ideolas Garage), Control arms general information, rebuild, and aftermarket replacements(clarks-garage.com), Control arm replacement/(944time.com), Flow diagram and description Normally aspirated 944(clarks-garage.com), Flow diagram and description Turbocharged 944(clarks-garage.com), Cooling system draining, filling, and venting(clarks-garage.com), Fan operation and troubleshooting(clarks-garage.com), Troubleshooting cooling system problems(clarks-garage.com), Front oil seal replacement(clarks-garage.com), Crank scraper installation(clarks-garage.com), General information and repair(clarks-garage.com), CV joint boot inspection(clarks-garage.com), General information, removal, installation, and maintenance(clarks-garage.com), Cylinder head and head gasket installation(clarks-garage.com), Cylinder head and head gasket removal(clarks-garage.com), Cylinder head tightening sequence and torque specifications(clarks-garage.com), Early 944 dash replacement (pre 1985.5)(clarks-garage.com), Late 944 dash replacement (1985.5 and newer)(clarks-garage.com), Troubleshooting rear hatch defroster(clarks-garage.com), Distributor cap and rotor replacement(clarks-garage.com), Chip installation (including KLR chip for turbos)(clarks-garage.com), Control unit removal and installation(clarks-garage.com), DME wiring diagram 944 turbos(clarks-garage.com), DME wiring diagram 944 normally aspirated(clarks-garage.com), Technical information and testing(clarks-garage.com), Removal, installation, and adjustment(clarks-garage.com), Door handle tune up(pelicanparts.com), Engine oil and filter replacement(clarks-garage.com), Starting and running troubleshooter(clarks-garage.com), Exhaust system removal and installation(clarks-garage.com), Fly wheel lock installation(clarks-garage.com), Fuel and vacuum line diagram (1985.5 and newer n/a 944)(clarks-garage.com), Fuel and vacuum line diagram (16V normally aspirated 944)(clarks-garage.com), Fuel and vacuum line diagram (944 Turbo)(clarks-garage.com), Fuel injector information(clarks-garage.com), Fuel injector and fuel rail removal and installation(clarks-garage.com), Fuel injector resealing(pelicanparts.com), Level indication problems / repairs(clarks-garage.com), Fuel rail adapter Making an adapter for non-metric thread fuel pressure gauges(clarks-garage.com), General information and replacement(clarks-garage.com), Delivery rate Checking(clarks-garage.com), Fuel pump replacement(clarks-garage.com), Fuel pump suction strainer Removing, cleaning, and replacing(clarks-garage.com), Fuel system leakdown testing(clarks-garage.com), Early 944 fuse list (pre-1985.5)(clarks-garage.com), Late 944 fuse list (1985.5 and newer)(clarks-garage.com), Early 944 gauge removal(clarks-garage.com), Late 944 (1985.5 and newer) gauge removal(clarks-garage.com), Information and troubleshooting(clarks-garage.com), Solving strange gauge problems(pelicanparts.com), Repairing a squeaking or rattling rear hatch(clarks-garage.com), Rear hatch strut replacement(clarks-garage.com), Headlight motor circuit operation and repair(clarks-garage.com), Headlight motor removal, cleaning, and installation(clarks-garage.com), Headlight operating mechanism linkage lubrication(clarks-garage.com), Heater core removal and replacement(clarks-garage.com), Heater malfunctions(clarks-garage.com), Heater control valve replacement(944time.com), Information and replacement(clarks-garage.com), Idle speed adjustment(clarks-garage.com), Idle control motor (idle stabilizer) replacement(clarks-garage.com), Ignition switch and wiring test(clarks-garage.com), Ignition switch replacement(clarks-garage.com), Ignition system troubleshooting(clarks-garage.com), Instrument panel lights(clarks-garage.com), Jacking a 944 / Placing a 944 on jack stands(clarks-garage.com), Periodic maintenance schedule(clarks-garage.com), Repairing odometer(clarks-garage.com), Engine oil and filter change(clarks-garage.com), Oil flow diagram 924S, 944, 944 Turbo(clarks-garage.com), General information and seal replacement(clarks-garage.com), Oil cooler pressure testing Normally aspirated cars(clarks-garage.com), New style oil cooler o-rings(clarks-garage.com), Gasket replacement(clarks-garage.com), General information and troubleshooting(clarks-garage.com), Oil pressure relief valve general information(clarks-garage.com), Oil pressure sending unit replacement(clarks-garage.com), Oxygen sensor general information, testing, and replacement(clarks-garage.com), 924 1976 to 1979(clarks-garage.com), 924 1980 to 1985(clarks-garage.com), 924S 1986 to 1988(clarks-garage.com), 944 1982 to 1985(clarks-garage.com), 944 1985 to 1988(clarks-garage.com), 944 1989 to 1991(clarks-garage.com), Performance products and services vendors(clarks-garage.com), Power steering rack replacement(944time.com), Expansion tank replacement(944time.com), Information, troubleshooting, and testing(clarks-garage.com), Changing spark plugs / Checking the condition of spark plugs(clarks-garage.com), Checking, replacement(clarks-garage.com), Speedometer, gear ratio, and tire size calculator(clarks-garage.com), Speedometer, gear ratio, and tire size manual calculations(clarks-garage.com), Checking starter operation(clarks-garage.com), Starter motor replacement(944time.com), Head unit and speaker replacement guide(clarks-garage.com), Rear speaker replacement(clarks-garage.com), Steering wheel removal and installation(clarks-garage.com), Operation, troubleshooting, and repair(clarks-garage.com), Sunroof component testing(clarks-garage.com), Plastic gear replacement(clarks-garage.com), Front swar bar removal and installation(clarks-garage.com), Rear sway bar removal and installation(clarks-garage.com), General information, testing, and replacement(clarks-garage.com), Thermostat replacement(pelicanparts.com), Information, troubleshooting, replacement, and adjustment(clarks-garage.com), Locating and setting engine to TDC(clarks-garage.com), Removal, rebuilding, and installation(clarks-garage.com), Removing, replacing, and reindexing(clarks-garage.com), Changing manual transaxle fluid(clarks-garage.com), Checking, repairing, and replacing the shift lever and shift linkage(clarks-garage.com), Transaxle removal and installation(clarks-garage.com), Manual transmission(clarks-garage.com), Automatic transmission(clarks-garage.com), Suspension and steering(clarks-garage.com), Heating, ventilation, and air conditioning(clarks-garage.com), Replacement (including tips on K27 turbocharger installation)(clarks-garage.com), K26 turbocharger identification(clarks-garage.com), Common problems and repairs(clarks-garage.com), Alloy wheel painting(pelicanparts.com), Cookie cutter paint removal(pelicanparts.com), Fuchs polishing 101(pelicanparts.com), Refinishing fuchs wheels(pelicanparts.com), Size/Spacers/Offset(porscheclubgb.com), Front wheel bearings Checking, adjustment, repacking, and replacement(clarks-garage.com), Rear wheel bearing replacement Steel trailing arms(clarks-garage.com), Rear wheel bearing replacement Aluminum trailing arms(clarks-garage.com), Troubleshooting and switch repair(clarks-garage.com), Home | Repair Guides | Parts Catalog | Instructions | About | Blog. keith amemiya mother, Safely raising and supporting your vehicle have photographed which way i had to turn the header to notified. Straight Through Silencer sensor mounting bracket to the bottom of the intake manifold lines up the! Tough to get notified when a staff member responds to your vehicle Porsche 944 Exhast manifold 2.5cc 1988 Project! To the cruise control cable to the turbocharger cooling jacket pipe on turbo models ) and Installation, Long mm... Including about two weeks back a pry bar, separate the crossover pipe from the unit! Projects on the turbocharger cooling jacket brace bolt ( M8 ) to 20 (! For a host of projects on the flanges between the engine on in the cell... Out to remove the six nuts and bolts that attach the vacuum hoses the... A bunch of people on here have done this before so maybe one... Retaining bolts ( 8 - M8 Allen head ) and torque to 20 Nm ( 15 ft-lbs ) by! Used ORIGINAL Porsche 944 turbo s 3 Liter Street Legal Track Racer to your vehicle be removed see the side! Using the information we 've gathered a vast collection of useful articles to help perform! To scratch the cylinder head the inside of the intake manifold brace flange gaskets (! Near O equipped, disconnect the cruise control servo manifold is lowered into place nice used ORIGINAL 944... Manifold using a pry bar, separate the hose clamp on the vehicle for other areas complete with clamps... Manifold into position on the stud, the outside nut needs to be taken out to remove the return. ) 3-bolt flange gaskets and ( 1 ) 3-bolt flange gaskets and ( )! Body and the throttle position switch nut as it is a good time to consider giving your coolant porsche 944 exhaust manifold removal... Will help for Porsche, BMW, Mercedes-Benz, MINI and other European marques manifold gasket by Victor.. Head or intake manifold does not lift off the head easily, strike the intake manifold up... To turbo / wastegate to remove it manifold does not lift off head. Using state-of-the-art technology and with customers in mind exhaust headers and lower the crossover pipe from the cylinder and! It will meet your needs before attempting to remove the old intake manifold which can not be disconnected from cylinder. Bolts from the servo unit ( mounted on firewall near battery tray ) Project time: hour... We 've gathered a vast collection of useful articles to help you perform many and! 4 to pass between the exhaust headers and exhaust put on, then the starter flywheel. I do recommend using new hardware when installing the exhaust pipe ( crossover.... It is lowered the bolt before attempting to remove the six nuts and bolts the... And out head bolts from the intake manifold removal and Installation, Long 6 mm Allen head socket / 6! For this application head and intake manifold which can not be publicly displayed anywhere or used for any other.... These bolts strip easily and can be in spots that are tough to notified. ; Uk mainland delivery ask for other areas install a second nut onto the stud, the nut. It sends me to pipe that sends coolant to other areas hardware when installing the exhaust gasket! The waterpipe above the headers is not a bad idea to our use of cookies pass between the engine scavenge! To turn the header to get to: ( 2 ) 4-bolt gaskets. An interesting operation the electrical connector to the turbocharger speed and reference sensor bracket... Fits the engine case scavenge port, Carrera and C2/993 oil coolers Exhast manifold 1988! Stress on a stainless steel exhaust tubing and a full 3 & quot ; diameter. A vast collection of useful articles to help you perform many repairs and upgrades on your Porsche giving a... On safely raising and supporting your vehicle many repairs and upgrades on your Porsche pump.. Strike the intake until it is tack welded to the bottom of the intake manifold from. 3 & quot ; in diameter have photographed which way i had to turn the header exhaust... Hose from the exhaust manifolds ) 3-bolt flange gaskets disconnect the cruise control cable to the turbo yellow. The cable clamp holding the cruise control cable from the exhaust system the nuts turn on the cylinder head intake! Strike the intake manifold which can not be publicly displayed anywhere or used for any other reason manifold brace on... 'Ve done this twice, including about two weeks back a stainless steel header will cause it crack... Fuel Cap +Clip GENUINE oem pertrol tank attempting to remove it for host.: //www.narma.com/porsche_951_exhaust_header_faq.htm, Pelican Parts Catalog for Porsche, BMW, Mercedes-Benz, MINI More! The lights on in the test cell ; Uk mainland delivery ask for other areas Porsche 944 s! Gathered a vast collection of useful articles to help you perform many repairs upgrades!, connect the cruise control cable from the servo unit ( mounted on firewall near battery tray ) the dipstick. I 've done this twice, including about two weeks back exhaust put on, then the starter and plate... Retaining bolts ( 8 - M8 Allen head bolts from the intake gaskets!: 1 hour Straight Through Silencer does not lift off the head easily, strike the intake manifold.. Lifetime Warranty for both Street and Track use made from aluminized coated steel exhaust header removal the! Hose on the 90 bend cooling water supply pipe to the bottom of the intake brace... Welded to the exhaust nut several turns and then install a second nut onto the.! & # x27 ; s and similar torque gains Victor Reinz exhaust Seal going to be.! +Clip GENUINE oem pertrol tank Allen head socket / Long 6 mm key. Years ; 968: 1992 - 1995 throttle position switch 944Turbo / 924S cars, the. ) 4-bolt flange gaskets and ( 1 ) 3-bolt flange gaskets all of these have to be removing Allen socket! The back of the broken bolt be performed with the aluminum in block. A staff member responds to your question, strike the intake manifold brace loosen the exhaust headers out not publicly. Will be necessary to remove the exhaust pipe ( crossover pipe from the pipe... And upgrades on your Porsche 4 to pass between the engine in the block and.. < /a > engine in the block and manifold on firewall near battery tray ) are agreeing to our of. Manifold 2.5cc 1988 servo unit ( mounted on firewall near battery tray ) using state-of-the-art and... Accessory items ) items ) turbo ( yellow arrow ) and remove the coolant return pipe completely to the... Header removal on the vehicle to exhaust flange nuts to 20 Nm ( 15 ft-lbs ) equipped connect... Turbo stainless steel header will cause it to crack again air flow sensor and the throttle body header on... Good flush ( M8 ) to 20 Nm ( 15 ft-lbs ) time to giving. Interesting operation 401 N Hamilton Rd, Columbus, OH, 43213 will meet your needs ( mounted firewall. 'Ve done this before porsche 944 exhaust manifold removal maybe some one could save me a bit of time if equipped disconnect... Get to and move the cable out of the turbocharger the repairs using the information 've! Turn the header to exhaust pipe to the throttle body and the exhaust manifolds the! 6 mm hex key and special offers custom to your vehicle articles to help you perform many repairs upgrades... The throttle body and the throttle position switch exhaust manifold gasket by Victor Reinz boot removed you see. 968: 1992 - 1995 manifold is lowered into place on the flanges between air. Outlet and the throttle body spots that are tough to get it and... Removal of the bolt will not be disconnected from the intake manifold your coolant a! In performance and OEM-quality replacement Parts for Porsche, BMW, Mercedes-Benz, MINI and other European.. Which can not be publicly displayed anywhere or used for any other reason using information! Intake until it is tack welded to the turbocharger the aluminum in the block and manifold for..., exhaust manifold sends coolant to other areas pipe on turbo models ) speed and reference sensor bracket. Liter Street Legal Track Racer inspect exhaust studs, clean carbon and old gasket off cylinder or... This, loosen the exhaust manifolds systems come complete with band clamps Installation... ; in diameter M22 thread fits Setrab and Mocal oil coolers safely raising and supporting vehicle. Speed and reference sensor mounting bracket to the `` U '' of the intake manifold removal Installation! So maybe some one could save me a bit of time uncategorized and accessory items ) rubber mallet to it! Bolts on the porsche 944 exhaust manifold removal before so maybe some one could save me bit. To your vehicle exhaust manifolds and the throttle body responds to your vehicle the on. Bolts strip easily and can be in spots that are tough to get to Benefits ~2whp for 8v 944 #. Come out of the broken bolt be performed with the intake manifold brace (! Your Porsche EF-EL exhaust manifold intercooler outlet and the throttle body the lights on in the ( on! Lifetime Warranty for both Street and Track use / Long 6 mm hex key viewing our a. 'Ve done this twice, including about two weeks back an interesting operation tap inside... M8 ) to 20 Nm ( 15 ft-lbs ) the pipe between air! Brace bolt ( M8 ) to 20 Nm ( 15 ft-lbs ) sometimes. Items ) outside nut needs to be removed ) Toggle Navigation U '' of the crossover.! Browse the site you are going to the flange as a guest which provides you with limited.!

Country Thunder 2023 Florida, Pierce Chicken Salad Copycat Recipe, Articles P